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Biotechnologies of advanced grain processing

  • NEW BIOSOLUTIONS

ADVANCED GRAIN PROCESSING

OPPORTUNITIES

Advanced grain processing – one of the most perspective, profitable, and frequently realized projects in agro-industrial complex

The project combines cutting-edge biotechnological solutions, international engineering companies achievements, and significant market value of all the output goods

ADVANCED GRAIN PROCESSING PRIME PRODUCTS

Product Application industry
Gluten
Food industry
Starch A
Food, textile, pulp and paper and pharmaceutical industries
Lysine
Fodder production
DDGS
Fodder production
Citric acid
Food, pharmaceutical and cosmetic industries
Sorbitol
Food and cosmetics industries
Glucose monohydrate
Food, veterinary and pharmaceutical industries
Bioplastics from lactic acid
Packing industry
Bioethanol
Fuel industry
Product (Syrup)
Maltodextrins (DE <25)
DE 28-DE 35 Glucose Syrup
DE 42 Glucose Syrup
DE 63 Glucose Syrup
95+ DE Glucose Syrup
Maltose high-maltose syrups
GFS and fruit syrups
Application
Extensive use in various branches of the food industry including brewing, confectionery, meat and other industries

PROCESS FLOW

PRODUCTION. STANDARD EXAMPLE

INVESTMENT VOLUME

Ready to operate facility excluding VAT - EUR 100-150 million.

PROJECTED PAYBACK PERIOD - 4 YEARS

ENZYMES IN THE CORE PROCESSES

Our specialists in partnership with the world leader in the biotechnological sphere, company “Novozymes”, develop and implement breakthrough and economically profitable biotechnological solutions for advanced grain processing

Wet processing
SHEARZYME PLUS 2X
NOVOZYME 28255
FRONTIA FIBERWASH
Liquefaction
LPHERA
BAN 480 LS
TERMAMYL 2X
Sugarification
DEXTROZYME GO
EXTENDA®
SECURA
FUNGAMYL
PROMOZYME D6
Filtration
FINIZYME W5X

ENZYMATIC GLUTEN HYDROLYSATES

SYMBIO biotechnologies and processing lines for the production of enzymatic protein hydrolysates are multi-purpose and allow a manufacturer to produce a wide range of hydrolysates with desired properties from various types of raw materials, in particular:

  • Wheat gluten hydrolysates
  • Hydrolysates of chicken, turkey and meat proteins as well as collagen
  • Soy protein hydrolysates
  • Hydrolysates of milk and whey proteins
  • Fish protein hydrolysates
  • Peas hydrolysates
  • Liver hydrolysates

To get more info about protein hydrolysates, their properties and usage check our website:
https://symbiotech.ru/en/enzymatic-hydrolysates-of-protein/

KEY FEATURES

  • 100% Natural proteins
  • Hypoallergenic
  • High biological value and bio-availability
  • A high content of indispensable amino acids, peptides and crucial macroelements along with low fat content.
  • Usage for enhancement of consumer properties (taste, flavour, structure, etc.) and final products biological value

Properties of hydrolysates go beyond the properties of standard ingredients and moreover HYDROLYSATES ARE INDISPENSABLE in many spheres. The technology of gluten enzymatic hydrolysis to get hydrolysates with unique biological and functional properties (see more in the presentation below)

COMPOSITION AND BIOLOGICAL PROPERTIES OF GLUTEN ENZYMATIC HYDROLYSATES

HWP amino acids composition is balanced in compliance with FAO / WHO recommendations.
Get more info in the presentation on our website:
https://symbiotech.ru/en/enzymatic-hydrolysates-of-protein/

Physicochemical properties of enzymated hydrolysates

  • DM ≥ 96%
  • Protein ≥ 85%
  • Fat ≤ 5%
  • Ash ≤ 7%

THE MAJOR BENEFITS OF ENZYMATIC PROTEIN HYDROLYSIS OVER OTHER WAYS OF HYDROLYSIS

Protein-bearing raw material of animal and plant origin

ENZYMATIC HYDROLYSIS

Peptides

Amino acids

  • Foodstuff
  • Feeding stuff. Aquacultures
  • Nutrient medium for microorganisms with high biological value
  1. The process of protein hydrolysis is conducted in smooth conditions: temperature 45-55 °С and pH 7-8
  2. Amino acids are not destroyed
  3. Racemization of amino acids does not occur
  4. The hydrolysis process is flexible and allows a manufacturer to get hydrolysates with different functional and biological properties
  5. Low power consumption
  6. High ecological safety
  7. An additional clearing of hydrolysates from salts and other additive agents is not required

USAGE OF HYDROLYSED WHEAT PROTEINS (HWP) KEY MARKET OUTLETS

Feeding additives, premixes with HWP for animals and poultry, are used in the production of pre-starter and starter feeds along with liquid feed additives. HWP notably increases feeding and biological value of ready-made fodders

Functional and special foodstuff HWP is a protein component of healthy, functional, sport, dietetic and special nutritions. It is completely absorbed by the human body, hypoallergenic, and has high nutrition and biological value.

HWP is used as protein enricher and taste-flavour complex in formulae of dry and wet food or treats for pets.

Industrial biotechnologies and microbiologists, HWP is a component of industrial nutrient mediums for growth of microorganisms required for the production of Food and Feed probiotics, Vaccines, Microbiological fertilizers, Biodegradation agents, diagnostic medium, enzymes and amino acids. It allows a manufacturer to replace more expensive imported peptones.

Hydrolysed wheat protein is used in the following cosmetics products for regular care: moisturizers, lotions, rejuvenating creams, hair care products (shampoos, balms, masks), decorative cosmetics (concealers, powder, lipsticks), Baby cosmetics, nail care products

Developing high-margin market outlets:
Pharmaceuticals, BAAs and many others

SUCCESS STORIES

GET BIOTECHNOLOGICAL SOLUTIONS TO MEET YOUR TARGETS!

  • Technological audit
  • Transfer of out-of-the-box biotechnological solutions
  • Supply of enzymes and biotechnological tools
  • Engineering and special conditions of technological equipment delivery
  • Technological service

CONTACT US IN ANY CONVENIENT WAY

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